How Tata Motors turned fragmented sensor data into real-time predictive maintenance
“BotIntelli unified brownfield PLC and SCADA telemetry into one pane-of-glass IIoT analytics platform.”
Automotive Industry
From the plant floor to
the executive's inbox —
one AI layer across
automotive operations.
BotIntelli connects shop-floor IIoT analytics with executive productivity,
recruitment, and finance reconciliation — giving automotive manufacturers real-time
visibility into equipment health alongside automated back-office operations.
Unified Decision Layer for IIoT Analytics
A single pane-of-glass platform ingests edge-to-cloud telemetry over MQTT/OPC UA, fusing unsupervised AI with industry vibration-monitoring standards to convert raw sensor streams into intuitive dashboards and prioritized work orders.
AI Executive Assistant & Recruitment Automation
An AI executive assistant structures scattered Office 365 and WhatsApp data into actionable insight, while an autonomous recruitment workflow sources, screens, and ranks candidates end-to-end.
POS, Tender, Collections & Vendor Reconciliation
Connected reconciliation workflows match POS sales, tender modes, collections, and vendor ledgers against SAP in 1-minute automated runs.
Transforming automotive plant-floor visibility
and back-office operations with autonomous Agentic AI.
Unified Decision Layer — IIoT Analytics:
Production and maintenance teams drowning in siloed sensor data from fragmented PLCs and SCADA networks across stamping, welding, and paint shops cannot react in time when manual compilation takes days. BotIntelli's single pane-of-glass platform ingests edge-to-cloud telemetry over MQTT and OPC UA, fusing unsupervised AI with ISO 10816-3 vibration-monitoring standards to convert raw streams into intuitive dashboards and auto-prioritized work orders in real time — without replacing existing hardware.
AI Executive Assistant (Microsoft 365 + WhatsApp):
Leaders lose hours to administrative tasks scattered across email, chat, and file storage. BotIntelli deploys a natural-language-driven personal digital assistant on Microsoft Graph — Outlook, Teams, OneDrive, SharePoint, and WhatsApp for mobile notifications — handling scheduling, email drafting, task assignment, reminders, and content summarization from a single conversational interface.
AI-Powered Recruitment Automation (Naukri Integration):
Slow hiring cycles driven by manual candidate sourcing and tracking do not scale. BotIntelli's autonomous recruitment workflow reads job requisitions from spreadsheets, searches Naukri, extracts criteria, screens and shortlists candidates by match score, runs screening questionnaires and assessments, and delivers a final recommendation dashboard — automating the top of the funnel end-to-end.
POS, Tender & Collections Reconciliation:
Transaction sync failures between outlet-level POS and SAP — plus the manual effort of cross-referencing thousands of rows to find missing receipts and correct payment mode misclassifications — consume finance capacity every month. BotIntelli's connected reconciliation workflows perform 1-minute automated runs, matching unique receipt IDs, flagging missing records, auto-generating balancing ledger entries, and correcting mismatched payment modes in SAP.
Vendor Reconciliation:
Manual ledger matching is slow and structurally unreliable — typographical errors produce false mismatches and credit notes require complex inverse accounting that manual processes cannot catch at scale. BotIntelli's automated vendor reconciliation workflow applies inverse credit-note logic automatically, saving thousands of manual hours annually with zero data storage overhead.
Key Features
Standard Industrial Protocol Ingestion:
Telemetry ingested over MQTT and OPC UA from existing brownfield infrastructure — no new hardware required — giving production teams real-time visibility without rip-and-replace.
Cross-System Connectivity:
Native integration with Microsoft 365 (Outlook, Teams, SharePoint, OneDrive), WhatsApp, Naukri, store POS systems, and SAP ERP — one automation layer across plant floor and back office.
Predictive, Not Just Reactive:
Vibration and thermal anomaly detection benchmarked against ISO 10816-3 standards — shifting maintenance from calendar-based to condition-based with early warning before costly stoppages.
Zero Data Storage Overhead:
Reconciliation workflows process and export data without retaining sensitive vendor, payment, or ledger information beyond the run — a critical control for high-volume automotive finance operations.
Quantifiable Impact: ROI by Automotive Industry
Core ROI: Plant-Floor Visibility, Productivity & Finance Automation
IIoT & Predictive Maintenance:
Multi-day manual sensor compilation replaced with real-time visibility. Shift from reactive to predictive maintenance with earlier defect detection.
Executive & Recruitment Productivity:
AI assistant covers 4 M365 systems + WhatsApp in one conversational interface. Recruitment workflow automates sourcing through to ranked candidate dashboard.
POS/SAP Reconciliation:
1-minute automated runs replace multi-day manual cross-referencing. Covers sales, tender mismatch, and collections in one connected workflow.
Vendor Reconciliation:
Thousands of hours saved annually across thousands of reconciliation cycles. Zero data storage overhead; typographical mismatches bypassed automatically.
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